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iSaddle 5.0 System

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Intelligent Saddle Stitching On Demand

  • Turns flat sheets into finished booklets
  • Performs heavy-duty stitching
  • Produces flatter, thicker booklets

The iSaddle 5.0 is Duplo’s next generation saddle stitcher combining intelligent feeding and collating with high performance scoring, plough folding, and stitching. No need to fold signatures separately. The DSC-10/60i Suction Collator offers the flexibility to feed output from multiple presses, both offset and digital. Unlock the capability to produce a broader range of applications in a variety of sizes including 12″ x 12″, letter landscape and long cover booklets with minimal downtime.



  • Automated job set up and changeovers
  • 10-bin feeding per tower with dual fan technology
  • Custom feed jobs via Intelligent Multi-Bin Feed
  • Two-up applications with two-knife trimmer and 4-stitch head option


Key Applications

  • Promotional calendars
  • Letter landscape catalogs
  • Waterfall booklets
  • CD-size booklets
  • Marketing collateral with spot UV covers


Speed Up to 5050 booklets per hour

PMaximum Number of Bins Up to 7,000 envelopes/hour

Input Paper Size 4.72″ x 8.27″ to 14.01″ x 24.01″

Paper Weight Art coated 84.9-157 gsm, Cover 64-300 gsm, Fine quality 64-157 gsm

Number of Sheets Up to 30 sheets

Options 3-stitch head kit, 4-stitch head kit, 6-page insert kit, 8mm gutter cutter, Barcode kit, DBM-400STR High Pile Stacker, DKTS-200 Two Knife Trimmer, Envelope kit, Ultrasonic sensor kit

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